Rotary Vane Pump Supplier

Rotary vane pumps, also known as vacuum pumps, are positive displacement pumps designed to move compressed gases. They isolate quantities of gas, sealing it in chambers and moving it through the pump at high pressure. Rotary vane pumps are designed to handle challenging substances, including aggressive chemicals, due to their robust mechanical construction.

Available as oil-sealed or oil-free, rotary vane vacuum pumps are reliable, quiet, easy to operate, low maintenance, and economical to use. They are used in applications where precision is key, and consistent levels of vacuum are needed, such as in the food, chemical and pharmaceutical industries.

What are Rotary Vane Pumps

Rotary vane pumps are a type of positive displacement pump that utilizes a rotor with vanes to create a vacuum. These pumps are highly efficient and reliable, making them a popular choice across various industries, including manufacturing, research, and laboratory settings. The operational principle involves the rotor rotating within the pump chamber, pushing the vanes outward due to centrifugal force. As the vanes move, they create sealed chambers that trap air or gas, which is then compressed and expelled, generating a vacuum. Available in single-stage and two-stage configurations, rotary vane pumps are versatile and suitable for a wide range of applications, from rough to fine vacuum processes.

Elmo Rietschle Dry Running Rotary Vane Pressure-Vacuum Pump VTN41-0213

History and Development

The history of rotary vane pumps dates back to the early 20th century, when they were initially developed for industrial applications. Over the decades, the design and technology of these pumps have significantly evolved, driven by advancements in materials, manufacturing techniques, and engineering principles. Today, rotary vane pumps are integral to many industries, including vacuum technology, chemistry, and physics. The continuous development of these pumps has been fueled by the demand for efficient, reliable, and cost-effective vacuum solutions. Modern rotary vane pumps are designed to deliver high performance with minimal maintenance, ensuring a long service life and making them indispensable tools in various fields.

Types of Rotary Vane Pumps

Rotary vane pumps come in several types, each suited to specific applications. Single-stage pumps are ideal for rough vacuum applications, providing a straightforward and efficient solution for less demanding tasks. In contrast, two-stage pumps are designed for fine vacuum applications, offering higher vacuum levels and better performance. Additionally, rotary vane pumps can be oil-lubricated or dry-running. Oil-lubricated pumps are commonly used in industrial settings where the presence of oil is not a concern, as they offer robust performance and durability. On the other hand, dry-running pumps are preferred in environments where oil contamination must be avoided, such as in pharmaceutical and food processing industries. The choice of pump type depends on the required vacuum level, flow rate, and specific operating conditions of the application.

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Key Components

The key components of a rotary vane pump include the rotor, vanes, casing, and bearings. The rotor is the heart of the pump, responsible for creating the vacuum by rotating within the chamber. Attached to the rotor are the vanes, which extend and retract as the rotor turns, forming sealed compartments that trap and compress gas or air. The casing, typically made from durable materials like steel or aluminum, houses the rotor and vanes, providing structural integrity and protection. Bearings support the rotor, ensuring smooth rotation and minimizing friction and wear. Other essential components include the oil filter, which keeps the lubricating oil clean, and the inlet and outlet valves that control the flow of gas. Accessories such as gas ballast and centrifugal force-enhancing devices further optimize the pump’s performance, making rotary vane pumps a reliable choice for various applications.

How Rotary Vane Pumps Work

The working principle of a rotary vane pump is positive displacement, whereby air is trapped in chambers created by the main features of the pump, the rotating vanes that are turned by an eccentrically suspended rotor. Each vane has a spring enabling it to slide inside the increasingly narrower housing as the centrifugal force takes effect. Rotary vane pumps deliver an almost constant, low-pulsation volume flow, emphasizing their reliability and effectiveness regardless of gas type. Variations in intake pressure can influence the operational efficiency and performance of the pumps, affecting factors like pumping speed and the ability to maintain steady processes. As the rotor rotates, the vanes create chambers to trap the air, gradually compressing it as the available space decreases and the volume increases. The compressed air is moved around to the outlet pipe where it is discharged. The size of the compression chamber increases again towards the inlet pipe allowing the vanes to elongate, ready to repeat the process as the rotor turns.

Dry Running and Oil Lubricated Rotary Vane Pumps

Rotary vane pumps are classified as dry or wet, depending on whether they are lubricated by oil or rely on a tight seal that separates the gas from the pumping mechanism. Selecting the correct operating fluid for rotary vane pumps is crucial to ensure optimal performance in various demanding processes.

Dry running vane pumps are a lot cleaner than oil lubricated ones ensuring the risk of contaminating the air is significantly reduced. No oil, water or lubrication is needed in the pump chamber which makes it ideal for the pharmaceutical, chemical and food industries that rely on the purity of air. And without oil there is no waste, resulting in less maintenance, reducing running costs and preventing costly downtime. They come with the additional benefit that you will not need to replace the vanes. Dry running vane pumps have lower vibration compared to their oil lubricated counterparts.

Oil lubricated rotary vane pumps – also known as wet pumps – are extremely reliable, robust, hard working, and lower cost than dry running ones. The lubrication reduces friction, lowers operating temperatures and prevents corrosion which increases the working life of the pump. However, because they use oil, they run the risk of contaminating the air, which could result in production losses and downtime. They also need more maintenance and you will have to deal with the disposal of the waste oil. Achieving optimum vacuum performance in combination with a long service life is crucial when selecting operating fluids.

Benefits of rotary vane pumps

  • Quiet
  • Robust and hard working
  • Reliable operation
  • Energy efficiency
  • Economical to run
  • Easy to operate
  • Fewer moving parts meaning they’re easier to maintain
  • Low oil consumption on oil lubricated pumps
  • Easy maintenance: Their simple structure allows for quick and user-friendly servicing.
  • High efficiency: Designed for robust and clean operation, boasting high efficiency while remaining cost-effective.
  • Low noise level: Operate more quietly compared to other vacuum pumps, making them suitable for noise-sensitive environments.

Applications of Rotary Vane Pumps

Rotary vane technology has a wide range of industrial applications, but the most common ones are food processing, production of drugs and medications, manufacturing, printing, and packaging.

Oil lubricated pumps are commonly used by industries such as packaging, coating and processing, where the purity of the air produced is not an essential. Special oils tailored for corrosive processes in rotary vane pumps optimize vacuum performance and extend the service life of both the pumps and associated equipment.

Dry pumps are used where air purity is paramount such as in high-purity chemical and pharmaceutical applications, food processing, and the manufacture of electronics. The reliability of rotary vane pumps, highlighted by their simple structure, ensures high operational availability and long service life, making them suitable for various processes, including those involving aggressive chemicals and high solids content.

Advantages of Rotary Vane Pumps

Rotary vane pumps have a number of advantages. They have simple designs with no belts or gears; with fewer moving parts, there’s less to maintain and less to go wrong, enabling them to work continuously and with minimal downtime. The components of rotary vane pumps are readily accessible and can be maintained by the user in many cases without requiring outside assistance. Modern rotary vane pumps are equipped with specialized components, such as graphite vanes inserted into grooves on the rotor. These modern pumps offer reliability and efficiency, making them suitable for various applications. Rotary vane pumps can be operated under different conditions, including variations in lubrication types, which affect their efficiency and final pressure levels. The medium being pumped is crucial in achieving different vacuum levels and operational efficiencies. They also offer a wide range of pumping speeds, catering to specific applications. Centrifugal force pushes the vanes into contact with the pump body, ensuring stable and continuous duty vacuum levels. There are differences between single-stage and two-stage rotary vane pumps, with each type being appropriate for different applications. Single-stage rotary vane pumps are suitable for rough vacuum ranges, while two-stage rotary vane pumps excel in fine vacuum applications. These pumps have nominal suction flow rates and ultimate vacuum levels that highlight their performance and reliability. Integrating customizable vacuum systems into various applications ensures optimal performance and adaptability. Rotary vane pumps achieve very low ultimate pressure, enhancing their effectiveness in various applications. This capability is due to their oil-lubricated design and the use of special vacuum oils.

If noise is an issue, rotary vane pumps are perfect because they’re so quiet – some models are as low as just 62 dB – ensuring comfortable working conditions. Combine their low noise levels with the fact that they are compact machines which only have a small footprint, they are suitable to be placed at the point of use.

Air Energy Ltd’s Rotary Vane Pumps

We are an award-winning distributor of rotary vane pumps, vacuum solutions and rotary vane compressors. We are an authorised UK distributor for Elmo Rietschle and Hydrovane, the leading brands in rotary vane pumps and compressors. 

Why Choose Air Energy?

We are well known for the high quality of our rotary vane technology, as well as air compressor equipment and parts. As a result we have developed excellent working relationships with some of the best manufacturers in the world. 

We pride ourselves on our customer service excellence. Our specialist team of industry experts have years of experience and will help you choose the best rotary vane pump for your needs. 

We also have an experienced export team who will arrange all the certification and documentation needed for countries around the globe. It doesn’t matter where you are in the world, we will make sure your equipment is delivered with minimum fuss.  

With high quality products, specialists who care, and strong relationships with leading rotary screw compressor manufacturers, it’s no wonder we’re the preferred choice of supplier. 

Call us on +44 1992 932067 or contact us online to find out more. 

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